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Specially designed for Continuous Casting Machine in Steel plants. It is used to cut the hot billets.
Horizontal in construction and traveling along with the hot billet at a caster speed for accurate shearing.
It brings areduction in overall operating cost such as Oxygen Gas, LPG Gas, Material cutting loss & Labour.
This machine is suitable for Continuous Casting Machine 3/6, 4/7 & 6/11 radius, to cut the billet sizes of 100 x 100 mm to 160 x 160 mm in 900°C.
Our machine will be of smooth functioning and are widely demanded for their optimum performance, durable support and high dimensional accuracy.
SMPL will never compromise on quality and are capable of producing world class quality and delivered through our state of the art products. Our vision is oriented towards the need of the customer satisfaction.
| Model | Max. Billet Cutting Size (mm) | Blade Size (mm) | Normal Cutting Force (TONS) | Cutting Frequency / min | Power (kW) | Working Pressure (BAR) | Overall Dimension (mm) | Maximum Working Temp (°C) | Machine Weight (TONS) |
|---|---|---|---|---|---|---|---|---|---|
| SMPL-HBS-100 | 100 x 100 | 125 x 125 | 80 | 5 ~ 6 | 22 | 90 | 2000 x 900 | > 850 | 3.5 |
| SMPL-HBS-125 | 125 x 125 | 150 x 150 | 100 | 3 ~ 4 | 37 | 140 | 2100 x 970 | > 850 | 4 |
| SMPL-HBS-130 | 130 x 130 | 175 x 150 | 100 | 3 ~ 4 | 37 | 160 | 2100 x 970 | > 850 | 4 |
| SMPL-HBS-150 | 150 x 150 | 200 x 225 | 150 | 1 ~ 2 | 45 | 180 | 2400 x 1150 | > 850 | 5.5 |
| SMPL-HBS-160 | 160 x 160 | 200 x 225 | 150 | 1 ~ 2 | 45 | 180 | 2400 x 1150 | > 850 | 5.5 |
| SMPL-HBS-200 | 200 x 200 | 250 x 250 | 220 | 1 | 45 | 240 | 2650 x 1350 | > 850 | 7 |
| S.N. | HOT BILLET SHEAR | GAS CUTTING |
|---|---|---|
| 1 | Material loss is zero | In each cut 1.750Kg of metal loss for 150X150mm Billet. If the Billet size varies simultaneously metal loss also varies. |
| 2 | Labors are not required | Gas cutter and Helpers are required |
| 3 | Duration of cutting time is less which helps for direct rolling | Manual cutting takes more seconds |
| 4 | We can achieve the proper length of cutting | We can’t achieve the proper length of cutting |
| 5 | Maintenance cost is less | Maintenance cost is more |
| 6 | No Random in TMT due to accurate distance of Billet cutting | More random due to inaccurate distance of Billet cutting |
| 7 | Oxygen, LPG’s are not required | Oxygen, LPG’s are required |
| 8 | There is no risk for the workmen | High risk for the workmen |
